101602-0610 ZEXEL 9 400 619 757 BOSCH INJECTION-PUMP ASSEMBLY 9400619757 1016020610 1156009233


101602-0610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 757 9400619757
ZEXEL 101602-0610 1016020610
ISUZU 1156009233 1156009233

Service parts 101602-0610 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8770
3. GOVERNOR 105410-5260
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-5520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4823
11. Nozzle and Holder 1-15300-104-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-0610 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 757 9400619757
ZEXEL 101602-0610 1016020610
ISUZU 1156009233 1156009233


Zexel num
Bosch num
Firm num
Name
101602-0610 
9 400 619 757 
1156009233  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   6.4
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   69.2 67.7 70.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   3.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   8.8 7.5 10.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-0610
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring
----------
K=13
----------

Speed control lever angle

Test data 101602-0610
F:Full speed I:Idle D:Dead point
----------

----------
a=17deg+-3deg b=29.5deg+-5deg c=3deg+-3deg

Stop lever angle

Test data 101602-0610
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=2.5deg+-5deg b=46deg+-5deg

0000001501 LEVER

Test data 101602-0610
1. Variable lever adjustment (1)Fix lever (B) in the beginning of speed increase position using bolts (C) and (D). (2)Temporarily fix the lever (A) at the dead point and measure the lever angle . (3)Fix the lever (A) at the idle lever angle position using the bolt (E). (4)Lock using bolt (G). (5)After completing idle adjustment, loosen the full side stopper bolt (D). (6)Move the lever (A) in the full speed direction. (7)Fix bolt (D) at full speed position. (8)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

Test data 101602-0610
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(100deg)




Have questions with 101602-0610?





Group cross 101602-0610 ZEXEL

Isuzu 

9 400 614 703 
1156008471 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-0610  
9 400 619 757 
1156009233 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 610 143 
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6BD1T
 
1156009223 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 610 106 
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6BD1
 
1156009383 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156009391 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008771 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 611 177 
1156008774 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 619 594 
1156009483 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156009210 
INJECTION-PUMP ASSEMBLY
6BF1
 
1156019214 
INJECTION-PUMP ASSEMBLY
6BF1
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