101601-9960 ZEXEL 9 400 610 565 BOSCH INJECTION-PUMP ASSEMBLY 9400610565 1016019960 1670095068


101601-9960 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 565 9400610565
ZEXEL 101601-9960 1016019960
NISSAN-DIESEL 1670095068 1670095068

Service parts 101601-9960 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3340
3. GOVERNOR 105462-7380
4. SUPPLY PUMP 105220-1910
5. AUTOM. ADVANCE MECHANIS 105614-3350
6. COUPLING PLATE 105661-0360
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6650
11. Nozzle and Holder 16600-95007
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6350
15. NOZZLE SET

Include in #1:

101601-9960 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 565 9400610565
ZEXEL 101601-9960 1016019960
NISSAN-DIESEL 1670095068 1670095068


Zexel num
Bosch num
Firm num
Name
101601-9960 
9 400 610 565 
1670095068  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.75 2.7 2.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   73 72 74
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   8.6 6.8 10.4
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9960
N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL (3)Rack difference between N = N1 and N = N2
----------
SXL=11.5+0.2mm DL=6.1-0.2mm N1=1400r/min N2=700r/min
----------

0000000901

Test data 101601-9960
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=24.5deg+-3deg

Stop lever angle

Test data 101601-9960
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=20mm
----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101601-9960
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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