101601-9880 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016019880


101601-9880 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-9880 1016019880

Cross reference number

ZEXEL 101601-9880 1016019880


Zexel num
Bosch num
Firm num
Name
101601-9880 
101601-9882 
 
  YANMAR
INJECTION-PUMP ASSEMBLY
6CH *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   120 117.6 122.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   15 13 17
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.7+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   167 152 182
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9880
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=8
----------

Speed control lever angle

Test data 101601-9880
F:Full speed I:Idle S:Stop
----------

----------
a=30deg+-5deg b=13deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101601-9880
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 101601-9880
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101601-9880?





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