101601-9240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016019240 12761651010


101601-9240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-9240 1016019240
YANMAR 12761651010 12761651010

Service parts 101601-9240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1560
3. GOVERNOR 105400-2770
4. SUPPLY PUMP 105220-4610
5. AUTOM. ADVANCE MECHANIS 105643-0050
6. COUPLING PLATE 105662-0580
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101601-9240 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101601-9240 1016019240
YANMAR 12761651010 12761651010


Zexel num
Bosch num
Firm num
Name
101601-9240 
101601-9241 
 
12761651010  YANMAR
INJECTION-PUMP ASSEMBLY
6CH *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   110.5 108.8 112.2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   15 13 17
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.7+-0. 5
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   167 152 182
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
K=5
----------

Speed control lever angle

Test data 101601-9240
F:Full speed I:Idle S:Stop
----------

----------
a=27deg+-5deg b=8deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101601-9240
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=20deg+-5deg b=53deg+-5deg




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Group cross 101601-9240 ZEXEL

Yanmar 

 
12862051020 
INJECTION-PUMP ASSEMBLY
6GHHT
 
12862051021 
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Nissan-Diesel 

 
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INJECTION-PUMP ASSEMBLY
6110
 
 
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6110A

Yanmar 

101601-9240  

101601-9241 
 
12761651010 
INJECTION-PUMP ASSEMBLY
6CH
9 400 614 685 
12761651011 
INJECTION-PUMP ASSEMBLY
6CH
 
12761051040 
INJECTION-PUMP ASSEMBLY
6CH
 
 
INJECTION-PUMP ASSEMBLY
6110

Nissan-Diesel 

 
16700Z5574 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5603 
INJECTION-PUMP ASSEMBLY
FD6T
 
 
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16700Z5605 
INJECTION-PUMP ASSEMBLY
FD6T
 
 
INJECTION-PUMP ASSEMBLY
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9 400 614 686 
16700Z5575 
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16713Z5564 
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