101601-9101 ZEXEL 9 400 614 679 BOSCH INJECTION-PUMP ASSEMBLY 9400614679 1016019101 12761051010


101601-9101 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 679 9400614679
ZEXEL 101601-9101 1016019101
YANMAR 12761051010 12761051010

Service parts 101601-9101 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0970
3. GOVERNOR 105400-1810
4. SUPPLY PUMP 105220-4300
5. AUTOM. ADVANCE MECHANIS 105632-0000
6. COUPLING PLATE 105662-0581
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4750
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4220
14. NOZZLE 105015-3430
15. NOZZLE SET

Include in #1:

101601-9101 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 679 9400614679
ZEXEL 101601-9101 1016019101
YANMAR 12761051010 12761051010


Zexel num
Bosch num
Firm num
Name
101601-9101 
9 400 614 679 
12761051010  YANMAR
INJECTION-PUMP ASSEMBLY
6CH K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   57.1 55.6 58.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   16 13.5 18.5
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   72 72 100
Fixing the rack   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9101
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=5 RAL=11.6+0.2mm
----------

Speed control lever angle

Test data 101601-9101
F:Full speed I:Idle S:Stop
----------

----------
a=29deg+-5deg b=10deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101601-9101
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg




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Group cross 101601-9101 ZEXEL

Yanmar 

101601-9101  
9 400 614 679 
12761051010 
INJECTION-PUMP ASSEMBLY
6CH
 
12761251010 
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6CH
9 400 614 680 
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Nissan-Diesel 

 
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9 400 614 681 
 
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Nissan-Diesel 

 
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Yanmar 

 
12861051011 
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9 400 614 682 
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