101601-9070 ZEXEL 9 400 614 678 BOSCH INJECTION-PUMP ASSEMBLY 9400614678 1016019070 16700z5503


101601-9070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 678 9400614678
ZEXEL 101601-9070 1016019070
NISSAN-DIESEL 16700Z5503 16700z5503

Include in #1:

Cross reference number

BOSCH 9 400 614 678 9400614678
ZEXEL 101601-9070 1016019070
NISSAN-DIESEL 16700Z5503 16700z5503


Zexel num
Bosch num
Firm num
Name
101601-9070 
9 400 614 678 
16700Z5503  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   60 57.7 62.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   55.7 54.1 57.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   44.5 42.9 46.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8 6.8 9.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   450+100- 50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   1450
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9070
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL (3)Torque control spring setting
----------
DL=8.5-0.2mm SXL=11.6+0.2mm
----------

0000000901

Test data 101601-9070
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 101601-9070
N:Pump normal S:Stop the pump.
----------

----------
a=30deg+-5deg b=72deg+-5deg

Timing setting

Test data 101601-9070
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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