101601-8480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016018480 1156015870

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Information injection-pump assembly

ZEXEL 101601-8480 1016018480

ISUZU 1156015870 1156015870

Service parts 101601-8480 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2710

3. GOVERNOR 105931-1820

4. SUPPLY PUMP 105220-4781

5. AUTOM. ADVANCE MECHANIS 105612-3190

6. COUPLING PLATE 105661-0681

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6060

11. Nozzle and Holder 1-15300-135-0

12. Open Pre:MPa(Kqf/cm2) 18.1(185)

13. NOZZLE-HOLDER 105031-3930

14. NOZZLE 105015-5730

15. NOZZLE SET

Include in #1:

101601-8480 as INJECTION-PUMP ASSEMBLY

106689-4070 as _

Cross reference number

ZEXEL 101601-8480 1016018480

ISUZU 1156015870 1156015870

Zexel num

Bosch num

Firm num

Name

101601-8480

1156015870 ISUZU

INJECTION-PUMP ASSEMBLY
6BD1-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.4 3.35 3.45

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.8

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 71.4 69.8 73

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 10 8.7 11.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(13.8)

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 71.4 70.4 72.4

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.2

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 77.4 74.2 80.6

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.15

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 75.8 72.6 79

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1-0.45

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 45 43.4 46.6

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position 15.7+-0. 5

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 74 74 79

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1050--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1300

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_04

Pump speed r/min 1600

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=A31
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=43deg+-5deg b=41deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at the No. 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(60deg)

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Isuzu

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