Rating:
Information injection-pump assembly
BOSCH
9 400 614 650
9400614650
ZEXEL
101601-7260
1016017260
ISUZU
1156009993
1156009993
Include in #1:
106689-4031
as _
Cross reference number
BOSCH
9 400 614 650
9400614650
ZEXEL
101601-7260
1016017260
ISUZU
1156009993
1156009993
Zexel num
Bosch num
Firm num
Name
101601-7260
9 400 614 650
1156009993 ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T * K
6BD1T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.4
3.37
3.43
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
10.5
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
66.2
64.6
67.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.6+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
9.4
8.1
10.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(10.5)
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
66.2
65.2
67.2
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
C
Rack position
10.1+-0.
5
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
61.4
59.4
63.4
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
R1+0.15
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
43.3
40.1
46.5
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1000
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1300
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1600
Advance angle
deg.
2
1.5
2.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT: RAL
----------
T1=45(45B) RAL=12.7+0.2mm
----------
----------
T1=45(45B) RAL=12.7+0.2mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=19.5deg+-5deg b=34deg+-3deg
----------
----------
a=19.5deg+-5deg b=34deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=25deg+-5deg b=40deg+-5deg
----------
----------
a=25deg+-5deg b=40deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(60deg)
----------
aa=14deg
----------
a=(60deg)
Have questions with 101601-7260?
Group cross 101601-7260 ZEXEL
Isuzu
101601-7260
9 400 614 650
1156009993
INJECTION-PUMP ASSEMBLY
6BD1T
6BD1T