101601-6280 ZEXEL F 019 Z10 170 BOSCH INJECTION-PUMP ASSEMBLY f019z10170 1016016280 me036817

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 170 f019z10170

ZEXEL 101601-6280 1016016280

MITSUBISHI ME036817 me036817

Service parts 101601-6280 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9261

3. GOVERNOR 105490-3230

4. SUPPLY PUMP 105210-4641

5. AUTOM. ADVANCE MECHANIS 105624-5050

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4850

11. Nozzle and Holder ME036780

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4250

14. NOZZLE 105015-3490

15. NOZZLE SET

Include in #1:

101601-6280 as INJECTION-PUMP ASSEMBLY

106681-4112 as _

Cross reference number

BOSCH F 019 Z10 170 f019z10170

ZEXEL 101601-6280 1016016280

MITSUBISHI ME036817 me036817

Zexel num

Bosch num

Firm num

Name

101601-6280

F 019 Z10 170

ME036817 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D14 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11

Pump speed r/min 1000 1000 1000

Each cylinder's injection qty mm3/st. 67 65 69

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.8+-0.5

Pump speed r/min 275 275 275

Each cylinder's injection qty mm3/st. 6.8 5.8 7.8

Fixing the rack *

Injection quantity adjustment_03

Adjusting point B

Rack position R(11+-0. 5)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 67 66 68

Fixing the lever *

Injection quantity adjustment_04

Adjusting point A

Rack position R(11+-0. 5)

Pump speed r/min 1580 1580 1580

Average injection quantity mm3/st. 67 63 71

Difference in delivery mm3/st. 6 6 6

Fixing the lever *

Timer adjustment

Pump speed r/min 1000+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1300

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
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DL=6.5-0.5mm SXL=11+0.7+0.5mm
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0000000901

F:Full load I:Idle
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a=17deg+-5deg b=30deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=410r/min Ra=9.1mm
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