Rating:
Information injection-pump assembly
BOSCH
9 400 614 626
9400614626
ZEXEL
101601-5762
1016015762
HINO
220007151A
220007151a
Service parts 101601-5762 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 626
9400614626
ZEXEL
101601-5762
1016015762
HINO
220007151A
220007151a
Zexel num
Bosch num
Firm num
Name
101601-5762
9 400 614 626
220007151A HINO
INJECTION-PUMP ASSEMBLY
W06E K
W06E K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.1
3.07
3.13
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
-
Rack position
9.2
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
52.4
50.4
54.4
Max. variation between cylinders
%
0
-3.5
3.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
8+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
6.8
5.3
8.3
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(9.2)
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
52.4
51.4
53.4
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1-0.35
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
48.8
44.8
52.8
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
R1-0.35
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
36.5
32.5
40.5
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
D
Rack position
R1-0.1
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
53.1
49.1
57.1
Fixing the lever
*
Injection quantity adjustment_07
Adjusting point
E
Rack position
R1+0.2
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
29.2
25.2
33.2
Fixing the lever
*
Injection quantity adjustment_08
Adjusting point
I
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
99
99
109
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
1050--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.3
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
4.5
4.2
4.8
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
----------
T1=C09
----------
----------
T1=C09
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt set position 'H'
----------
----------
a=31deg+-3deg b=34deg+-5deg
----------
----------
a=31deg+-3deg b=34deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Stopper bolt setting
(2)(Apply red paint after setting.)
(3)Engine normal
----------
----------
a=40deg+-5deg b=40deg+-5deg c=35deg+-2deg
----------
----------
a=40deg+-5deg b=40deg+-5deg c=35deg+-2deg
0000001501 TAMPER PROOF
1. Method for setting tamperproof proofing
(1)Perform after governor adjustment (torque cam phase adjustment).
(2)Increase the full rack position to aa using the load lever.
(3)At N = N1, push in screw (A) until Ra.
(4)Temporarily caulk using the tip of a screwdriver
(5)Confirm that the rack at that time is Rb.
(6)Lock using setscrew (B). (Tightening torque = T)
(7)Pressfit (C) after applying adhesive.
(8)Readjust the full rack using the load lever.
----------
aa=(0.4)mm N1=1500r/min Ra=R1(9.2)-0.05mm Rb=R1(9.2)-0.05mm
----------
T=4.9~7N-m(0.5~0.7Kgf-m)
----------
aa=(0.4)mm N1=1500r/min Ra=R1(9.2)-0.05mm Rb=R1(9.2)-0.05mm
----------
T=4.9~7N-m(0.5~0.7Kgf-m)
Timing setting
(1)Pump vertical direction
(2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(70deg)
----------
----------
a=(70deg)
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Hino
Hino
101601-5762
9 400 614 626
220007151A
INJECTION-PUMP ASSEMBLY
W06E
W06E