101601-5655 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015655 220006343a


101601-5655 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-5655 1016015655
HINO 220006343A 220006343a

Service parts 101601-5655 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5210
3. GOVERNOR 105921-4165
4. SUPPLY PUMP 105210-5240
5. AUTOM. ADVANCE MECHANIS 105672-0120
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101601-5655 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101601-5655 1016015655
HINO 220006343A 220006343a


Zexel num
Bosch num
Firm num
Name
101601-5655 
101601-5656 
 
220006343A  HINO
INJECTION-PUMP ASSEMBLY
H07D-A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8320
Overflow valve opening pressure kPa   108 88 128
Overflow valve opening pressure kgf/cm2   1.1 0.9 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   76.1 74.5 77.7
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   15 14 16
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   76.1 75.1 77.1
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.45
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   86.8 82.8 90.8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.25
Pump speed r/min   580 580 580
Average injection quantity mm3/st.   62.8 58.8 66.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.45
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   85.4 81.4 89.4
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   925--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   875
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   (920--)
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_04
Pump speed r/min   1175+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_05
Pump speed r/min   1400+50
Advance angle deg.   5.5 5.2 5.8
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5655
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=H17
----------

Speed control lever angle

Test data 101601-5655
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=44mm
----------
a=33deg+-5deg b=(44deg)+-3deg

Stop lever angle

Test data 101601-5655
S:Engine stop (1)With the speed lever in the full position at speed = aa, set the stop screw so that the rack position = bb (non-injection rack position). (2)Then confirm non-injection at speed lever idle speed = cc. (3)Set the idle speed at dd using the speed lever and move the stop lever 2 or 3 turns. Confirm that the rack is not pulled back. (4)After adjustment, apply red paint. (5)Use the hole above R = ee
----------
aa=1450r/min bb=6.3-0.5mm cc=250r/min dd=0r/min ee=35mm
----------
a=40deg+-5deg b=(26deg)+-5deg

Timing setting

Test data 101601-5655
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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Group cross 101601-5655 ZEXEL

Hino 

 
220006341A 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220006342A 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220006342B 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220006342A 
INJECTION-PUMP ASSEMBLY
H07D-A
101601-5655  

101601-5656 
 
220006343A 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220006343B 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z20 456 
220006344A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 167 
220006345A 
INJECTION-PUMP ASSEMBLY
H07D-A
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