Buy 101601-5171 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 101601-5171 1016015171
HINO 220005090A 220005090a


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$56.67

05-07-2018
FILTER KIT - HYDRAULIC FOR ALLIS-CHALMERS: 1016-01-5171
ALLIS-CHALMERS || All Brand new & rebuilt items comes with 1 year warranty. || FILTER KIT - HYDRAULIC. Category: ALLIS-CHALMERS FORKLIFT PARTS. This part can also be found under the following part numbers: AC1016-01-5171 1016-01-5171 ALLIS CHALMERS/TUSK AC 1016-01-5171 ALLIS CHALMERS/TUSK1016-01-5171 AC1016015171 AC 1016015171  1016-01-5171 ALLIS CHALMERS/TUSK 1016015171 ALLIS CHALMERS/TUSK1016015171  1016015171. All Brand new & rebuilt items comes with 1 year warranty.

Cross reference number

ZEXEL 101601-5171 1016015171
HINO 220005090A 220005090a


Zexel num Bosch num Firm num Firm Name
101601-5171 
101601-5174 
  220005090A  HINO INJECTION-PUMP ASSEMBLY
YF03 *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.75 60.25
Cal 1-4
Difference between angles 2 deg.   120 119.75 120.25
Cyl.1-2
Difference between angles 3 deg.   180 179.75 180.25
Cal 1-6
Difference between angles 4 deg.   240 239.75 240.25
Cal 1-3
Difference between angles 5 deg.   300 299.75 300.25
Cal 1-5


Injection quantity adjustment
Adjusting point   -
Rack position   9.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.8 71.8 73.8
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *


Injection quantity adjustment_02
Adjusting point   H
Rack position   6.7+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *


Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.3)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.8 71.8 73.8
Basic   *
Fixing the lever   *


Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   108 108 118
Fixing the lever   *
Rack limit   *


Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5


Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   3.5 3.2 3.8
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101601-5171 N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B89
----------



Speed control lever angle

Test data 101601-5171 F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=30deg+-5deg b=41deg+-3deg



Stop lever angle

Test data 101601-5171 N:Pump normal S:Stop the pump. (1)Set the normal set bolt. (2)Engine normal (3)Engine stop
----------

----------
a=(0deg)+-5deg b=(13deg) c=16deg+-5deg d=40deg+-5deg



Timing setting

Test data 101601-5171 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(55deg)





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Group cross 101601-5171 ZEXEL

Hino 

101601-5170 
101601-5174 
  220000652B  INJECTION-PUMP ASSEMBLY
YF03
101601-5171 
101601-5174 
  220005090A  INJECTION-PUMP ASSEMBLY
YF03
101601-5172 
101601-5174 
    INJECTION-PUMP ASSEMBLY
H07C
101601-5173 
101601-5174 
  220005190A  INJECTION-PUMP ASSEMBLY
H07C
101601-5174 
101601-5550 
9 400 614 602  220005191A  INJECTION-PUMP ASSEMBLY
H07C
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