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101601-5013 ZEXEL 9 400 619 717 BOSCH INJECTION-PUMP ASSEMBLY 9400619717 1016015013


101601-5013 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 717 9400619717
ZEXEL 101601-5013 1016015013

Service parts 101601-5013 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9931
3. GOVERNOR 105921-1412
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS 105676-0200
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4292
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105025-0490
15. NOZZLE SET

Include in #1:

101601-5013 as INJECTION-PUMP ASSEMBLY
106682-9621 as _

Cross reference number

BOSCH 9 400 619 717 9400619717
ZEXEL 101601-5013 1016015013


Zexel num
Bosch num
Firm num
Name
101601-5013 
101601-5014 
9 400 619 717 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6 deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3 deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5 deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   9.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.9 59.9 63.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.4+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.3)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.9 60.9 62.9
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   59.9 57.9 61.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   D
Rack position   R1+0.1
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   66.3 64.3 68.3
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   C
Rack position   R1-0.5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   40.5 38.5 42.5
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   R1-0.1
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   29.7 27.7 31.7
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   99 99 109
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1050--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-5013
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B57
----------

Speed control lever angle

Test data 101601-5013
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=(34deg)+-3deg b=34deg+-5deg

Stop lever angle

Test data 101601-5013
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-5013
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101601-5013?





Group cross 101601-5013 ZEXEL

Hino 

101601-5010  

101601-5014 
 
220004642A 
INJECTION-PUMP ASSEMBLY
W06E
101601-5011  

101601-5014 
 
220004643A 
INJECTION-PUMP ASSEMBLY
W06E
101601-5012  

101601-5014 
 
220004644A 
INJECTION-PUMP ASSEMBLY
W06E
101601-5013  

101601-5014 
9 400 619 717 
 
INJECTION-PUMP ASSEMBLY

Hino 

101601-5014  
 
220004645A 
INJECTION-PUMP ASSEMBLY
W06E
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