101601-4161 ZEXEL 9 400 614 587 BOSCH INJECTION-PUMP ASSEMBLY 9400614587 1016014161 5156005613


101601-4161 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 587 9400614587
ZEXEL 101601-4161 1016014161
ISUZU 5156005613 5156005613

Service parts 101601-4161 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0550
3. GOVERNOR 105410-8850
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS 105612-1500
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-4161 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 587 9400614587
ZEXEL 101601-4161 1016014161
ISUZU 5156005613 5156005613


Zexel num
Bosch num
Firm num
Name
101601-4161 
9 400 614 587 
5156005613  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   46.6 45.1 48.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   50 47.3 52.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8.3 7 9.6
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Timer adjustment
Pump speed r/min   1000+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101601-4161
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1
----------
K=5 R1=(17.5)mm
----------

Speed control lever angle

Test data 101601-4161
F:Full speed I:Idle (1)Fix idle side stopper bolt.
----------

----------
a=28deg+-5deg b=1deg+-5deg

Stop lever angle

Test data 101601-4161
N:Pump normal S:Stop the pump.
----------

----------
a=17deg+-5deg b=46deg+-5deg

Timing setting

Test data 101601-4161
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 101601-4161?





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101601-4161  
9 400 614 587 
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6BB1
 
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