Buy 101601-3151 ZEXEL 9 400 610 305 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 610 305 9400610305
ZEXEL 101601-3151 1016013151
KOMATSU 6138721150 6138721150

You can buy parts: .

$2,710.06

13-08-2020
Fuel Pump for Komatsu S6D110-1, Remanufactured 9400610305 9-400-610-305 9 400 610 305 6138721150
Core Policy: Price Includes Refundable Core Charge. See Core Charge Details in Description Below. || Fuel Pump All wearable and damaged parts are replaced with new components. || Komatsu S6D110-1 Diesel OEM Cross Reference #'s 1016013470 1016013151 101601-3470 101601-3151 || Every pump component is thoroughly inspected and tested to ensure proper performance and reliability || Komatsu Diesel 101601 3470 101601 3151

Service parts 101601-3151 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2920
3. GOVERNOR 105411-0941
4. SUPPLY PUMP 105210-4690
5. AUTOM. ADVANCE MECHANIS 105614-3070
6. COUPLING PLATE 105662-0810
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6180
11. Nozzle and Holder 6138-12-3300
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5810
15. NOZZLE SET

Include in #1:

101601-3151 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 305 9400610305
ZEXEL 101601-3151 1016013151
KOMATSU 6138721150 6138721150


Zexel num Bosch num Firm num Firm Name
101601-3151 
101601-3350 
9 400 610 305  6138721150  KOMATSU INJECTION-PUMP ASSEMBLY
S6D110 K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   77 76 78
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300


Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12.3 11.1 13.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   11.1
Boost pressure kPa   13.3 6.6 20
Boost pressure mmHg   100 70 130


Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   11.6
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200


Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5


Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9


Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2.8 2.3 3.3


Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   5 4.5 5.5
Remarks  
Measure the actual speed, stop

Test data Ex:



Governor adjustment

Test data 101601-3151 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=17 N1=1100r/min N2=750r/min N3=1100r/min N4=400r/min
----------



Speed control lever angle

Test data 101601-3151 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=23deg+-5deg



Stop lever angle

Test data 101601-3151 N:Pump normal S:Stop the pump. (1)At shipping (2)Set the stopper bolt at speed = aa and rack position = bb.
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)



Timing setting

Test data 101601-3151 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)





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Group cross 101601-3151 ZEXEL

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101601-3100  9 400 610 243  6138721600  INJECTION-PUMP ASSEMBLY
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