101601-3090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016013090


101601-3090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-3090 1016013090

Cross reference number

ZEXEL 101601-3090 1016013090


Zexel num
Bosch num
Firm num
Name
101601-3090 
101601-3091 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D110 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   77.5 76.5 78.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.8
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   78.5 76.5 80.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.3+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.9 7.7 10.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.8
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1250
Advance angle deg.   4 3.5 4.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   5 4.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101601-3090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=12 N1=1200r/min N2=600r/min
----------

Speed control lever angle

Test data 101601-3090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-5deg b=15deg+-5deg

Stop lever angle

Test data 101601-3090
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101601-3090
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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