101601-2940 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012940 220801260a


101601-2940 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-2940 1016012940
HINO 220801260A 220801260a

Cross reference number

ZEXEL 101601-2940 1016012940
HINO 220801260A 220801260a


Zexel num
Bosch num
Firm num
Name
101601-2940 
101601-2942 
 
220801260A  HINO
INJECTION-PUMP ASSEMBLY
W06D *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.2 47.2 51.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.8)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.2 48.2 50.2
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.35
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   45 43 47
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.2
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   55.7 53.7 57.7
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.15
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   38.7 36.7 40.7
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   13.5+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 95 105
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1300+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   5 4.7 5.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2940
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=90
----------

Speed control lever angle

Test data 101601-2940
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=33deg+-3deg b=34deg+-5deg

Stop lever angle

Test data 101601-2940
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=40deg+-5deg

0000001501 ACTUATOR

Test data 101601-2940
(a) actuator (b) Speed lever (c) set bolt (d) control lever 1. Actuator adjustment procedure (1)Apply negative pressure P1 to the actuator (a) and confirm that the stroke is approximately L1. (2)Set the speed lever (b) at the idling position (N = 0). (3)Set temporarily so that the clearance from the set bolt is approximately L2. (4)Set the pump speed at N1 and apply negative pressure P2. (5)Adjust set bolt (c) so that the rack position is R1 to R2. (6)Set the pump speed at N2 and apply negative pressure P3. (7)At this time, confirm that the speed lever (b) moves smoothly and that the rack position becomes R1 to R2.
----------
L1=(10)mm L2=(2)mm P1=66.7kPa(500mmHg) P2=66.7kPa(500mmHg) P3=66.7kPa(500mmHg) N1=250r/min N2=250r/min R1=8.4mm R2=8.7mm
----------

Timing setting

Test data 101601-2940
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101601-2940?





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