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101601-2870 ZEXEL 9 400 614 575 BOSCH INJECTION-PUMP ASSEMBLY 9400614575 1016012870 220004171c


101601-2870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 575 9400614575
ZEXEL 101601-2870 1016012870
HINO 220004171C 220004171c

Service parts 101601-2870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1640
3. GOVERNOR 105921-0490
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS 105614-3150
6. COUPLING PLATE 105661-0410
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6200
11. Nozzle and Holder 236001632A
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105031-4590
14. NOZZLE 105015-5820
15. NOZZLE SET

Include in #1:

101601-2870 as INJECTION-PUMP ASSEMBLY
101695-3700 as _

Cross reference number

BOSCH 9 400 614 575 9400614575
ZEXEL 101601-2870 1016012870
HINO 220004171C 220004171c


Zexel num
Bosch num
Firm num
Name
101601-2870 
9 400 614 575 
220004171C  HINO
INJECTION-PUMP ASSEMBLY
H07C * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6 deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3 deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5 deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   65 64 66
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.9+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.8)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   65 64 66
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   50 45 55
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   56 55 57
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115
Fixing the lever   *
Timer adjustment
Pump speed r/min   1250
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1430
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-2870
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1
----------
T1=A12
----------

Speed control lever angle

Test data 101601-2870
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=32deg+-5deg b=(43deg)+-3deg

Stop lever angle

Test data 101601-2870
N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-2870
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101601-2870?





Group cross 101601-2870 ZEXEL

Hino 

101601-2810  

101601-2811 
 
220004240A 
INJECTION-PUMP ASSEMBLY
W06D
101601-2811  

101601-5050 
 
220004241A 
INJECTION-PUMP ASSEMBLY
W06D
101601-2820  

101601-2822 
 
220801183A 
INJECTION-PUMP ASSEMBLY
H07C
101601-2821  

101601-2822 
 
220801184A 
INJECTION-PUMP ASSEMBLY
H07C
101601-2822  
 
220801185B 
INJECTION-PUMP ASSEMBLY
H07C
101601-2830  

101601-2831 
 
220801171A 
INJECTION-PUMP ASSEMBLY
H07C
101601-2831  
 
220801175B 
INJECTION-PUMP ASSEMBLY
H07C
101601-2840  

101601-2841 
 
220004310A 
INJECTION-PUMP ASSEMBLY
W06D
101601-2841  

101601-5030 
 
220004311A 
INJECTION-PUMP ASSEMBLY
W06D
101601-2850  
 
220801221B 
INJECTION-PUMP ASSEMBLY
H07C
101601-2860  
 
220004180A 
INJECTION-PUMP ASSEMBLY
H07C
101601-2870  
9 400 614 575 
220004171C 
INJECTION-PUMP ASSEMBLY
H07C
101601-2880  
 
220801191A 
INJECTION-PUMP ASSEMBLY
H07C
101601-2890  

101601-2891 
 
220801211B 
INJECTION-PUMP ASSEMBLY
H07C
101601-2891  
 
220801212B 
INJECTION-PUMP ASSEMBLY
H07C
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