101601-2742 ZEXEL 9 400 614 573 BOSCH INJECTION-PUMP ASSEMBLY 9400614573 1016012742 220004122b


101601-2742 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 573 9400614573
ZEXEL 101601-2742 1016012742
HINO 220004122B 220004122b

Include in #1:

Cross reference number

BOSCH 9 400 614 573 9400614573
ZEXEL 101601-2742 1016012742
HINO 220004122B 220004122b


Zexel num
Bosch num
Firm num
Name
101601-2742 
101601-5170 
9 400 614 573 
220004122B  HINO
INJECTION-PUMP ASSEMBLY
H07C * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   6.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   65 64 66
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.8+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 125 135
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   7.2
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   56 55 57
Fixing the lever   *
Timer adjustment
Pump speed r/min   1250
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1430
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2742
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT
----------
DL=6-0.2mm
----------

Speed control lever angle

Test data 101601-2742
F:Full speed
----------

----------
a=21deg+-5deg

0000000901

Test data 101601-2742
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------

----------
a=25.5deg+-3deg b=2deg+-5deg

Stop lever angle

Test data 101601-2742
N:Pump normal S:Stop the pump.
----------

----------
a=35deg+-5deg b=50deg+-5deg

Timing setting

Test data 101601-2742
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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