101601-2711 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012711 220201661a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-2711 1016012711

HINO 220201661A 220201661a

Cross reference number

ZEXEL 101601-2711 1016012711

HINO 220201661A 220201661a

Zexel num

Bosch num

Firm num

Name

101601-2711
101601-2714

220201661A HINO

INJECTION-PUMP ASSEMBLY
EL100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.85 4.82 4.88

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 86.9 85.3 88.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.2+-0.5

Pump speed r/min 310 310 310

Average injection quantity mm3/st. 10 8.5 11.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 10.4

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 105.8 100.6 111

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Timer adjustment

Pump speed r/min 1200

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1300

Advance angle deg. 1.4 0.9 1.9

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4.5 4.2 4.8

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)Beginning of damper spring operation: DL (3)Excess fuel setting for starting: SXL (4)Rack difference between N = N1 and N = N2 (5)Rack difference between N = N3 and N = N4
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aa=4.7mm DL=4.3-0.5mm SXL=10.4+0.2mm N1=1150r/min N2=800r/min N3=1400r/min N4=800r/min
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