Rating:
Information injection-pump assembly
ZEXEL
101601-0860
1016010860
ISUZU
5156004410
5156004410
Cross reference number
ZEXEL
101601-0860
1016010860
ISUZU
5156004410
5156004410
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-3390
Nozzle holder
105031-3470
Opening pressure
MPa
18.1+-0.
5
Opening pressure
kgf/cm2
185+5
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-580
Outer diameter - inner diameter - length (mm) mm 6-2-580
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.4
2.35
2.45
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11
Pump speed
r/min
1650
1650
1650
Average injection quantity
mm3/st.
58.1
55.7
60.5
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
59.3
57.8
60.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
11
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
57.5
55.1
59.9
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
9.7+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
9.4
8.1
10.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
69.5
69.5
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
1000+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1200
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1450
Advance angle
deg.
2.1
1.6
2.6
Timer adjustment_04
Pump speed
r/min
1650
Advance angle
deg.
3
2.5
3.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Set using excess fuel device for starting: SXL
----------
SXL=11+0.2mm
----------
----------
SXL=11+0.2mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Fix idle side stopper bolt.
----------
----------
a=43deg+-5deg b=41.5deg+-3deg
----------
----------
a=43deg+-5deg b=41.5deg+-3deg