101601-0780 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016010780 5156003702

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-0780 1016010780

ISUZU 5156003702 5156003702

Service parts 101601-0780 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8010

3. GOVERNOR 105470-0720

4. SUPPLY PUMP 105220-4080

5. AUTOM. ADVANCE MECHANIS 105622-0380

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4582

11. Nozzle and Holder 5-15300-089-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105031-3952

14. NOZZLE

105015-4130

15. NOZZLE SET

Include in #1:

101601-0780 as INJECTION-PUMP ASSEMBLY

101695-3070 as _

Cross reference number

ZEXEL 101601-0780 1016010780

ISUZU 5156003702 5156003702

Zexel num

Bosch num

Firm num

Name

101601-0780
101601-4020

5156003702 ISUZU

INJECTION-PUMP ASSEMBLY
6BB1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Rack position
Point B R=B

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 9.5

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 55.2 53.7 56.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 7

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 7.3 6 8.6

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 58.6 58.6

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 1000+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1450

Advance angle deg. 2.1 1.6 2.6

Timer adjustment_04

Pump speed r/min 1650

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL (3)Governor wavering must not exceed R1 between N1 and N2.
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DL=5.2-0.2mm SXL=9.5+0.2mm N1=1500r/min N2=1650r/min R1=0.2mm
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