101495-3472 ZEXEL 9 400 614 533 BOSCH INJECTION-PUMP ASSEMBLY 9400614533 1014953472 6204711151


101495-3472 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 533 9400614533
ZEXEL 101495-3472 1014953472
KOMATSU 6204711151 6204711151

Service parts 101495-3472 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-4070
3. GOVERNOR 105400-9153
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6890
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-4450
14. NOZZLE 105017-2670
15. NOZZLE SET

Include in #1:

101495-3472 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 533 9400614533
ZEXEL 101495-3472 1014953472
KOMATSU 6204711151 6204711151


Zexel num
Bosch num
Firm num
Name
101495-3472 
9 400 614 533 
6204711151  KOMATSU
INJECTION-PUMP ASSEMBLY
4D95LE-2 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   70.5 69.5 71.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   12 11 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101495-3472
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP (4)The torque control spring must does not have a set force. (5)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 101495-3472
F:Full speed I:Idle (1)Speed = aa (set at delivery) (2)Use the hole at R = bb (3)When speed is set at cc. (4)Stopper bolt setting
----------
aa=915r/min bb=60mm cc=760r/min
----------
a=2deg+-5deg b=6deg+-5deg c=23deg+-5deg

Stop lever angle

Test data 101495-3472
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.5mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)

0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101495-3472
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)After adjusting the injection quantity, adjust at rack position aa.
----------
aa=10.2mm
----------
a=58deg+-3deg b=2deg+-30min




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Group cross 101495-3472 ZEXEL

Komatsu 

9 400 610 561 
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9 400 612 745 
 
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Komatsu 

9 400 614 532 
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9 400 612 200 
 
INJECTION-PUMP ASSEMBLY
9 400 612 414 
 
INJECTION-PUMP ASSEMBLY
 
 
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Komatsu 

9 400 613 464 
6204711170 
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9 400 612 415 
 
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Komatsu 

9 400 612 928 
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9 400 612 692 
 
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Komatsu 

101495-3472  
9 400 614 533 
6204711151 
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4D95LE-2
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 534 
6204731510 
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9 400 613 168 
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