Buy 101495-3428 ZEXEL 9 400 614 531 BOSCH INJECTION-PUMP ASSEMBLY


101495-3428 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101495-3428 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 614 531 9400614531
ZEXEL 101495-3428 1014953428
KOMATSU 6205711151 6205711151

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$1,291.27

05-03-2020
Bosch 9 400 614 531 Fuel Injection Pump
Bosch || Fuel Injection Pump || Original Manufacturer

Service parts 101495-3428 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-4040
3. GOVERNOR 105400-8944
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6690
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-2660
15. NOZZLE SET

Include in #1:

101495-3428 as INJECTION-PUMP ASSEMBLY
101495-3428 as _

Cross reference number

BOSCH 9 400 614 531 9400614531
ZEXEL 101495-3428 1014953428
KOMATSU 6205711151 6205711151


Zexel num Bosch num Firm num Firm Name
101495-3428  9 400 614 531  6205711151  KOMATSU INJECTION-PUMP ASSEMBLY
S4D95LE-2 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Rack position   R=A
After adjusting injection quantity.
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   90 89.5 90.5
Cyl.1-2
Difference between angles 2 deg.   180 179.5 180.5
Cal 1-4
Difference between angles 3 deg.   270 269.5 270.5
Cal 1-3


Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   91.5 90.5 92.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   -
Rack position   9.3+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   24 23 25
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:



Governor adjustment

Test data 101495-3428 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)At governor adjustment, set the stop lever at the normal position. (4)RACK CAP: R1 (5)Set idle sub-spring
----------
K=8 R1=(17.5)mm
----------



Speed control lever angle

Test data 101495-3428 F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=915r/min bb=760r/min
----------
a=0deg+-5deg b=20.5deg+-5deg c=6deg+-5deg



Stop lever angle

Test data 101495-3428 N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.5mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)



0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------



Timing setting

Test data 101495-3428 (1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)After adjusting the injection quantity, adjust at rack position aa.
----------
aa=11.3mm
----------
a=58deg+-3deg b=2deg+-30min





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Group cross 101495-3428 ZEXEL

101495-3420      INJECTION-PUMP ASSEMBLY
101495-3421      INJECTION-PUMP ASSEMBLY
101495-3422 
101495-3423 
9 400 611 160    INJECTION-PUMP ASSEMBLY
101495-3423 
101495-3424 
9 400 611 161    INJECTION-PUMP ASSEMBLY
101495-3424 
101495-3425 
9 400 611 319    INJECTION-PUMP ASSEMBLY
S4D95L

Komatsu 

101495-3425 
101495-3426 
9 400 612 162  6205711150  INJECTION-PUMP ASSEMBLY
S4D95L
101495-3426 
101495-3427 
9 400 612 455    INJECTION-PUMP ASSEMBLY
101495-3427 
101495-3428 
9 400 612 927    INJECTION-PUMP ASSEMBLY

Komatsu 

101495-3428  9 400 614 531  6205711151  INJECTION-PUMP ASSEMBLY
S4D95LE-2
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