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101495-3110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014953110 6204711731


101495-3110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101495-3110 1014953110
KOMATSU 6204711731 6204711731

Cross reference number

ZEXEL 101495-3110 1014953110
KOMATSU 6204711731 6204711731


Zexel num
Bosch num
Firm num
Name
101495-3110 
 
6204711731  KOMATSU
INJECTION-PUMP ASSEMBLY
4D95L * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-4-3
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cyl.1-2 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   36.5 35.5 37.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.5+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101495-3110
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=17 RAL=15+0.2mm
----------

Speed control lever angle

Test data 101495-3110
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101495-3110
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=47deg+-5deg b=53deg+-5deg

Timing setting

Test data 101495-3110
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




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Group cross 101495-3110 ZEXEL

Komatsu 

101495-3100  
 
6204711631 
INJECTION-PUMP ASSEMBLY
4D95L
101495-3110  
 
6204711731 
INJECTION-PUMP ASSEMBLY
4D95L
101495-3120  
F 019 Z10 164 
6204711271 
INJECTION-PUMP ASSEMBLY
4D95L
101495-3130  
 
6204711261 
INJECTION-PUMP ASSEMBLY
4D95L
101495-3140  
 
6202731142 
INJECTION-PUMP ASSEMBLY
4D95S
101495-3150  
9 400 614 515 
6202731181 
INJECTION-PUMP ASSEMBLY
4D95S
101495-3160  
9 400 614 516 
6202731131 
INJECTION-PUMP ASSEMBLY
4D95S
101495-3170  
 
 
INJECTION-PUMP ASSEMBLY
101495-3171  

101495-3172 
9 400 619 680 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101495-3172  
9 400 614 517 
6205711280 
INJECTION-PUMP ASSEMBLY
S4D95L
101495-3180  
9 400 614 518 
6204711470 
INJECTION-PUMP ASSEMBLY
4D95L
101495-3190  
9 400 614 519 
6204711451 
INJECTION-PUMP ASSEMBLY
4D95L
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