101493-9200 ZEXEL F 019 Z10 333 BOSCH INJECTION-PUMP ASSEMBLY f019z10333 1014939200 167000t312


101493-9200 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 333 f019z10333
ZEXEL 101493-9200 1014939200
NISSAN 167000T312 167000t312

Service parts 101493-9200 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9810
3. GOVERNOR 105921-6740
4. SUPPLY PUMP 105220-6020
5. AUTOM. ADVANCE MECHANIS 105671-0390
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5581
11. Nozzle and Holder 166000T301
12. Open Pre:MPa(Kqf/cm2) 18.6(190)
13. NOZZLE-HOLDER 105048-3760
14. NOZZLE 105017-1330
15. NOZZLE SET

Include in #1:

101493-9200 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 333 f019z10333
ZEXEL 101493-9200 1014939200
NISSAN 167000T312 167000t312


Zexel num
Bosch num
Firm num
Name
101493-9200 
101493-9201 
F 019 Z10 333 
167000T312  NISSAN
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   63.5 61.9 65.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.3 7.5 11.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.2)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   63.5 62.5 64.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   72 68 76
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.25
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   52 48 56
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   101 85 117
Fixing the lever   *
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1550
Advance angle deg.   6.5 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101493-9200
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=H39
----------

Speed control lever angle

Test data 101493-9200
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=32mm
----------
a=70deg+-5deg b=39deg+-3deg

Stop lever angle

Test data 101493-9200
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=29deg+-5deg b=10deg+-5deg

0000001501 ACS

Test data 101493-9200
(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Cover 1. Aneroid compensator unit adjustment (1)Select the push rod 2 to obtain L2. (2)Screw in (A) to obtain L1. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above. (3)As there is hysterisis, measure when the absolute pressure drops. (4)Hysterisis must not exceed rack position = h1.
----------
N1=900r/min L1=(1.5)mm L2=11+-0.5mm h1=-
----------
Ra=R1(12.2)mm Rb=(R1-1.15)mm Pa=(93.2)+-2.7kPa((699)+-20mmHg) Pb=70.1+-0.7kPa(526+-5mmHg) Q1=63.5+-1cm3/1000st Q2=45.5+-1.6cm3/1000st

Timing setting

Test data 101493-9200
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'S') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(60deg)




Have questions with 101493-9200?





Group cross 101493-9200 ZEXEL

Nissan 

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167000T312 
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Nissan-Diesel 

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Nissan 

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Nissan-Diesel 

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Nissan-Diesel 

 
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Nissan 

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Nissan-Diesel 

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Nissan-Diesel 

F 019 Z10 338 
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Nissan 

9 400 610 554 
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Nissan-Diesel 

9 400 610 554 
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Daewoo 

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Mazda 

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Daewoo 

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Nissan 

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Nissan-Diesel 

9 400 614 505 
167000T315 
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1670013D00 
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9 400 610 555 
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