101493-9060 ZEXEL 9 400 619 585 BOSCH INJECTION-PUMP ASSEMBLY 9400619585 1014939060


101493-9060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 585 9400619585
ZEXEL 101493-9060 1014939060

Service parts 101493-9060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9850
3. GOVERNOR 105921-6070
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS 105670-0420
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5192
11. Nozzle and Holder SLH113H50
12. Open Pre:MPa(Kqf/cm2) 16.7{170}
13. NOZZLE-HOLDER 105048-3121
14. NOZZLE 105017-0870
15. NOZZLE SET

Include in #1:

101493-9060 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 585 9400619585
ZEXEL 101493-9060 1014939060


Zexel num
Bosch num
Firm num
Name
101493-9060 
101493-9061 
9 400 619 585 
   
INJECTION-PUMP ASSEMBLY
* K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.1 56.6 57.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.4+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9 7 11
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.1 56.6 57.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.1
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   67.5 63.5 71.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.25
Pump speed r/min   625 625 625
Average injection quantity mm3/st.   39.8 35.8 43.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   91 81 96
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   9.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   7 6.5 7.5
Fixing the lever   *
Remarks
Set lever at delivery.
 
Timer adjustment
Pump speed r/min   1350+-25
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1620
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101493-9060
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=G19
----------

Speed control lever angle

Test data 101493-9060
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H' (rack position = bb, speed = cc)
----------
aa=36mm bb=(9.3)mm cc=325r/min
----------
a=20deg+-5deg b=(39deg)+-3deg

Stop lever angle

Test data 101493-9060
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stop adjuster screw
----------
aa=39mm
----------
a=14deg+-5deg b=(30deg)+-5deg

0000001501 LEVER

Test data 101493-9060
CL:Center line of camshaft ST:Stop adjuster screw f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever 1. Stop lever adjustment outline (1)After completing all adjustments, confirm that the lever angle is within the specifications in the normal position. (2)Set the speed lever in the full speed position. (3)At pump speed Na, position the rack at non-injection position Ra. (4)Set the stop adjusting screw to fix the speed lever in the idling position. (5)Confirm that there is no injection at pump speed Nb.
----------
Na=1820r/min Nb=325r/min Ra=4.6+-0.3mm
----------

Timing setting

Test data 101493-9060
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(130deg)




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