Rating:
Information injection-pump assembly
BOSCH
9 400 614 435
9400614435
ZEXEL
101492-3400
1014923400
KOMATSU
6144731111
6144731111
Service parts 101492-3400 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6144-13-3100
12.
Open Pre:MPa(Kqf/cm2)
18.6{190}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 435
9400614435
ZEXEL
101492-3400
1014923400
KOMATSU
6144731111
6144731111
Zexel num
Bosch num
Firm num
Name
101492-3400
9 400 614 435
6144731111 KOMATSU
INJECTION-PUMP ASSEMBLY
4D94 * K
4D94 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-4-3
Pre-stroke
mm
3.2
3.15
3.25
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5
Cyl.1-2 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5
Cal 1-3 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.7
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
31.5
30.5
32.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
-
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
9
8
10
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK CAP: R1
(3)Rack difference between N = N1 and N = N2
----------
K=14 R1=18+1mm N1=800r/min N2=1200r/min
----------
----------
K=14 R1=18+1mm N1=800r/min N2=1200r/min
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=17deg+-5deg b=32deg+-3deg c=25deg+-5deg
----------
----------
a=17deg+-5deg b=32deg+-3deg c=25deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of key groove at No 1 cylinder's beginning of injection
(3)Stamp aligning marks on the pump housing flange.
(4)-
(5)-
----------
----------
a=58deg+-3deg b=2deg+-30min
----------
----------
a=58deg+-3deg b=2deg+-30min
Have questions with 101492-3400?
Group cross 101492-3400 ZEXEL
Komatsu
101492-3400
9 400 614 435
6144731111
INJECTION-PUMP ASSEMBLY
4D94
4D94