101492-3220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014923220 6130751701


101492-3220 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101492-3220 1014923220
KOMATSU 6130751701 6130751701

Service parts 101492-3220 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-8090
3. GOVERNOR 105400-0930
4. SUPPLY PUMP 105220-4470
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156612-9520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4980
11. Nozzle and Holder 6130-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-3510
14. NOZZLE 105015-3590
15. NOZZLE SET

Include in #1:

101492-3220 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101492-3220 1014923220
KOMATSU 6130751701 6130751701


Zexel num
Bosch num
Firm num
Name
101492-3220 
 
6130751701  KOMATSU
INJECTION-PUMP ASSEMBLY
4D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   70.7 68.7 72.7
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.8
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   50.3 49.1 51.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.4+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   18 16.2 19.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101492-3220
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=13
----------

Speed control lever angle

Test data 101492-3220
F:Full speed I:Idle S:Stop
----------

----------
a=16deg+-5deg b=32deg+-3deg c=25deg+-5deg




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Group cross 101492-3220 ZEXEL

Komatsu 

 
6130721250 
INJECTION-PUMP ASSEMBLY
P065
 
6130751601 
INJECTION-PUMP ASSEMBLY
4D105
101492-3220  
 
6130751701 
INJECTION-PUMP ASSEMBLY
4D105
 
6130751900 
INJECTION-PUMP ASSEMBLY
4D105
9 400 610 241 
6130721111 
INJECTION-PUMP ASSEMBLY
4D105
 
6130751300 

 
6130721211 
INJECTION-PUMP ASSEMBLY
4D105
 
6130751301 
INJECTION-PUMP ASSEMBLY
4D105
 
6130751901 
INJECTION-PUMP ASSEMBLY
4D105
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