101492-0840 ZEXEL 9 400 610 542 BOSCH INJECTION-PUMP ASSEMBLY 9400610542 1014920840 8971762010


101492-0840 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 542 9400610542
ZEXEL 101492-0840 1014920840
ISUZU 8971762010 8971762010

Service parts 101492-0840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-5100
3. GOVERNOR 105400-8550
4. SUPPLY PUMP 105220-7270
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-1720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6211
11. Nozzle and Holder 8-97134-524-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3230
14. NOZZLE 105017-2030
15. NOZZLE SET

Include in #1:

101492-0840 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 542 9400610542
ZEXEL 101492-0840 1014920840
ISUZU 8971762010 8971762010


Zexel num
Bosch num
Firm num
Name
101492-0840 
9 400 610 542 
8971762010  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   53.5 52.5 54.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.6+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   11.5 9.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101492-0840
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101492-0840
F:Full speed I:Idle S:Stop
----------

----------
a=11deg+-5deg b=19deg+-5deg c=35deg+-3deg

Stop lever angle

Test data 101492-0840
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-0840
(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(210deg)




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