101491-9900 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919900 167000t060


101491-9900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101491-9900 1014919900
NISSAN-DIESEL 167000T060 167000t060

Service parts 101491-9900 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9770
3. GOVERNOR 105921-5640
4. SUPPLY PUMP 105220-6020
5. AUTOM. ADVANCE MECHANIS 105671-0180
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5390
11. Nozzle and Holder 16600-0T001
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3691
14. NOZZLE 105017-1280
15. NOZZLE SET

Include in #1:

101491-9900 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101491-9900 1014919900
NISSAN-DIESEL 167000T060 167000t060


Zexel num
Bosch num
Firm num
Name
101491-9900 
101491-9950 
 
167000T060  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD4 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.4
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   70.4 68.8 72
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   11 9.2 12.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.4)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   70.4 69.4 71.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   75.4 71.4 79.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   101 85 117
Fixing the lever   *
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   (1000)
Advance angle deg.   1 0.5 1.5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1275+50
Advance angle deg.   1 0.5 1.5
Timer adjustment_05
Pump speed r/min   1580
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9900
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=G37
----------

Speed control lever angle

Test data 101491-9900
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=70deg+-5deg b=38.5deg+-3deg

Stop lever angle

Test data 101491-9900
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=29deg+-5deg b=10deg+-5deg

0000001501 LEVER

Test data 101491-9900
(A) Speed lever (lower) (B) Stopper bolt (C) Special lever (upper) a:Point A (inside lever) 1. Special lever adjustment (1)With the speed lever at the idle position, set the accelerator lever stopper bolt so that the accelerator lever contacts the speed lever at point a. (2)Back off the stopper bolt L and set.
----------
L=1+0.5mm
----------

Timing setting

Test data 101491-9900
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'S') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(60deg)




Have questions with 101491-9900?





Group cross 101491-9900 ZEXEL

Nissan-Diesel 

101491-9900  

101491-9950 
 
167000T060 
INJECTION-PUMP ASSEMBLY
FD4
9 400 614 356 
167000T002 
INJECTION-PUMP ASSEMBLY
FD4
9 400 614 357 
167000T011 
INJECTION-PUMP ASSEMBLY
FD4
9 400 614 358 
167000T301 
INJECTION-PUMP ASSEMBLY
FD3
9 400 614 359 
167000T302 
INJECTION-PUMP ASSEMBLY
FD3
9 400 614 360 
167000T061 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 01W 
167000T006 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 01X 
167000T008 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

F 01G 09U 01Y 
167000T015 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

F 01G 09U 01Y 
167000T015 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 01Z 
 
INJECTION-PUMP ASSEMBLY
F 01G 09U 020 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 614 361 
167000T018 
INJECTION-PUMP ASSEMBLY
FD42
9 400 614 362 
 
INJECTION-PUMP ASSEMBLY
FD42
F 01G 09U 021 
167000T007 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 022 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 01G 09U 023 
167000T009 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

F 01G 09U 024 
167000T016 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

F 01G 09U 024 
167000T016 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 025 
167000T019 
INJECTION-PUMP ASSEMBLY
FD42
F 01G 09U 026 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 019 Z10 480 
167000T072 
INJECTION-PUMP ASSEMBLY
FD42

Nissan 

9 400 610 535 
167000T047 
INJECTION-PUMP ASSEMBLY
FD42

Nissan-Diesel 

9 400 610 535 
167000T047 
INJECTION-PUMP ASSEMBLY
FD42
F 019 Z10 481 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 019 Z10 482 
167000T013 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 027 
167000T014 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

F 01G 09U 028 
167000T017 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

F 01G 09U 028 
167000T017 
INJECTION-PUMP ASSEMBLY
FD4
9 400 614 363 
167000T020 
INJECTION-PUMP ASSEMBLY
FD42
F 01G 09U 029 
167000T062 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 02A 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 01G 09U 02B 
167000T063 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

F 01G 09U 02C 
167000T064 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

F 01G 09U 02C 
167000T064 
INJECTION-PUMP ASSEMBLY
FD4
F 01G 09U 02D 
167000T065 
INJECTION-PUMP ASSEMBLY
FD42
F 01G 09U 02E 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 019 Z10 483 
167000T066 
INJECTION-PUMP ASSEMBLY
FD42

Nissan 

9 400 614 364 
167000T067 
INJECTION-PUMP ASSEMBLY
FD42

Nissan-Diesel 

9 400 614 364 
167000T067 
INJECTION-PUMP ASSEMBLY
FD42
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