101491-9691 ZEXEL F 019 Z10 817 BOSCH INJECTION-PUMP ASSEMBLY f019z10817 1014919691 1679090304


101491-9691 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 817 f019z10817
ZEXEL 101491-9691 1014919691
NISSAN-DIESEL 1679090304 1679090304

Service parts 101491-9691 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9580
3. GOVERNOR 105400-6080
4. SUPPLY PUMP 105220-4840
5. AUTOM. ADVANCE MECHANIS 105622-1690
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5591
11. Nozzle and Holder 1660001T04
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4600
14. NOZZLE 105015-7131
15. NOZZLE SET

Include in #1:

101491-9691 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 817 f019z10817
ZEXEL 101491-9691 1014919691
NISSAN-DIESEL 1679090304 1679090304


Zexel num
Bosch num
Firm num
Name
101491-9691 
F 019 Z10 817 
1679090304  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD3504 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3820
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54 53 55
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.5 8.5 12.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 90
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (900)
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   (1600)
Advance angle deg.   2.6 2.1 3.1
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   4 4 4
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101491-9691
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference from N = N1
----------
K=14 N1=1000r/min
----------

Speed control lever angle

Test data 101491-9691
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-5deg b=31deg+-5deg

Stop lever angle

Test data 101491-9691
N:Pump normal S:Engine stop
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101491-9691
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7.6mm
----------
a1=B a2=- a3=- a4=- a5=- a6=- r1=1000r/min r2=- r3=- r4=- r5=- r6=- Q1=54+-1mm3/st Q2=- Q3=- Q4=- Q5=- Q6=- c1=+-3.5% c2=- c3=- c4=- c5=- c6=- a7=32 a8=31 a9=30 a10=29 a11=28 a12=27 a13=26 a14=25 a15=24 a16=23 a17=22 a18=21 a19=20 a20=- a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1600r/min r8=1550r/min r9=1500r/min r10=1450r/min r11=1400r/min r12=1350r/min r13=1300r/min r14=1250r/min r15=1200r/min r16=1150r/min r17=1100r/min r18=1050r/min r19=1000r/min r20=- r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=1700+-40r/min R8=1665+-38r/min R9=1610+-37r/min R10=1555+-36r/min R11=1505+-35r/min R12=1450+-33r/min R13=1395+-32r/min R14=1340+-31r/min R15=1290+-30r/min R16=1235+-28r/min R17=1180+-27r/min R18=1130+-26r/min R19=1075+-25r/min R20=- R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-

Timing setting

Test data 101491-9691
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)




Have questions with 101491-9691?





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Nissan-Diesel 

101491-9691  
F 019 Z10 817 
1679090304 
INJECTION-PUMP ASSEMBLY
FD3504
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