101491-9272 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919272 z02sl5013800


101491-9272 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101491-9272 1014919272
MAZDA Z02SL5013800 z02sl5013800

Cross reference number

ZEXEL 101491-9272 1014919272
MAZDA Z02SL5013800 z02sl5013800


Zexel num
Bosch num
Firm num
Name
101491-9272 
101491-9276 
 
Z02SL5013800  MAZDA
INJECTION-PUMP ASSEMBLY
P630K *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.77
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   73.2 72.7 73.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.1
Pump speed r/min   340 340 340
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.77 )
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   73.2 72.7 73.7
Basic   *
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.4
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   83.8 79.8 87.8
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.86
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   50 46 54
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 70 85
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   625 625 625
Rack position   R1-2.31
Boost pressure kPa   2 2 4.7
Boost pressure mmHg   15 15 35
Boost compensator adjustment_02
Pump speed r/min   625 625 625
Rack position   R1-1.11
Boost pressure kPa   11.3 11.3 11.3
Boost pressure mmHg   85 85 85
Timer adjustment
Pump speed r/min   1500+-25
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1750
Advance angle deg.   3 2.7 3.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9272
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
T1=B80 BCL=1.2+-0.1mm
----------

Speed control lever angle

Test data 101491-9272
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=20deg+-5deg b=(43deg)+-3deg

Stop lever angle

Test data 101491-9272
N:Pump normal S:Stop the pump. (1)Normal (2)Stop (3)Stopper bolt setting (4)Set the speed to aa using the idle lever and then confirm non-injection.
----------
aa=300r/min
----------
a=(15deg)+-5deg b=(13.5deg) c=23deg+-5deg d=40deg+-5deg

0000001501 LEVER

Test data 101491-9272
f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever Stop lever's normal position setting method 1. (1) Push in the set bolt (A) until the rack starts to move. (2)Return the bolt N1 turns from that position and set. 2. Rack with limiter (1)Return the bolt N1 turns from the rack limit position and set.
----------
N1=1.5
----------

Timing setting

Test data 101491-9272
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




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Group cross 101491-9272 ZEXEL

Mazda 

 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
101491-9272  

101491-9276 
 
Z02SL5013800 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 334 
SL5013800B 
INJECTION-PUMP ASSEMBLY
P630K
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