101491-9221 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919221 sl4613800


101491-9221 INJECTION-PUMP ASSEMBLY
Rating:
16
Buy INJECTION-PUMP ASSEMBLY 101491-9221 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101491-9221 1014919221
MAZDA SL4613800 sl4613800

Service parts 101491-9221 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9190
3. GOVERNOR 105921-1341
4. SUPPLY PUMP 105220-5251
5. AUTOM. ADVANCE MECHANIS 105670-0080
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4090
11. Nozzle and Holder SL01 13 640
12. Open Pre:MPa(Kqf/cm2) 16.7{170}
13. NOZZLE-HOLDER 105048-3050
14. NOZZLE 105017-0070
15. NOZZLE SET

Include in #1:

101491-9221 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101491-9221 1014919221
MAZDA SL4613800 sl4613800


Zexel num
Bosch num
Firm num
Name
101491-9221 
101491-9223 
 
SL4613800  MAZDA
INJECTION-PUMP ASSEMBLY
SL *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.28+-0 .02
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.7 57.2 58.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9 7 11
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   11.28+-0 .5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.7 57.2 58.2
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   11.55+-0 .5
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   70 68 72
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   11.39+-0 .5
Pump speed r/min   625 625 625
Average injection quantity mm3/st.   42.9 40.9 44.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   16.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   91 81 96
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1350+-25
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1700
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9221
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: R1, speed N1 (3)RACK LIMIT (4)Torque cam set point
----------
T1=A19 R1=+-0.02mm N1=+-3r/min
----------

Speed control lever angle

Test data 101491-9221
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=20deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101491-9221
N:Pump normal S:Stop the pump. (1)Engine normal (2)Engine stop (3)Set the speed to aa using the idle lever and then confirm non-injection. (4)(Actual measurement) (5)Set the normal set bolt.
----------
aa=300r/min
----------
a=40deg+-5deg b=23deg+-5deg c=(15deg)+-5deg

0000001501 GOV RACK POSITION CONFIRM

Test data 101491-9221
Confirm the governor adjustment rack position. Standard point A Set the torque cam B. (C) Confirmation (D) Remarks (N): Speed of the pump (R) Rack position (mm)
----------

----------
Na=1000r/min Nb=625r/min Nc=1800r/min Nd=1700r/min Ne=1400r/min Nf=450r/min Ra=11.28+-0.02mm Rb=11.39+-0.02mm Rc=11.34+-0.1mm Rd=11.55+-0.05mm Re=11.46+-0.05mm Rf=11.53+-0.05mm

0000001601 LEVER

Test data 101491-9221
f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever Stop lever's normal position setting method 1. (1) Push in the set bolt (A) until the rack starts to move. (2)Return the bolt N1 turns from that position and set. 2. Rack with limiter (1)Return the bolt N1 turns from the rack limit position and set.
----------
N1=1.5
----------

Timing setting

Test data 101491-9221
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




Have questions with 101491-9221?





Group cross 101491-9221 ZEXEL

Nissan-Diesel 

 
1671390063 
INJECTION-PUMP ASSEMBLY
FD33

Mazda 

 
 
INJECTION-PUMP ASSEMBLY
SL
 
SL4413800 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL4413800A 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY
SL
101491-9221  

101491-9223 
 
SL4613800 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL4613800A 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY
SL
 
SL4713800 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL4713800A 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY
SL
 
SL4813800 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 333 
SL4813800A 
INJECTION-PUMP ASSEMBLY
SL

Nissan-Diesel 

9 400 610 090 
1679090211 
INJECTION-PUMP ASSEMBLY
FD33
 
1671290115 
INJECTION-PUMP ASSEMBLY
FD33

Mazda 

 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
Z02SL5013800 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 334 
SL5013800B 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
Z02SL5113800 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY
P630K
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 335 
SL5113800B 
INJECTION-PUMP ASSEMBLY
P630K
 
Z02SL5213800 
INJECTION-PUMP ASSEMBLY
P630K
Back to top