101491-3160 ZEXEL 9 400 610 104 BOSCH INJECTION-PUMP ASSEMBLY 9400610104 1014913160 6130711305

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 104 9400610104

ZEXEL 101491-3160 1014913160

KOMATSU 6130711305 6130711305

Service parts 101491-3160 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8070

3. GOVERNOR 105402-1260

4. SUPPLY PUMP 105220-1810

5. AUTOM. ADVANCE MECHANIS 105629-0080

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4770

11. Nozzle and Holder 6130-11-3104

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-3390

14. NOZZLE 105015-2860

15. NOZZLE SET

Include in #1:

101491-3160 as INJECTION-PUMP ASSEMBLY

101605-3221 as _

Cross reference number

BOSCH 9 400 610 104 9400610104

ZEXEL 101491-3160 1014913160

KOMATSU 6130711305 6130711305

Zexel num

Bosch num

Firm num

Name

101491-3160

9 400 610 104

6130711305 KOMATSU

INJECTION-PUMP ASSEMBLY
4D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2010

Bosch type code EF8511NP1

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 675 675 675

Average injection quantity mm3/st. 68 66.6 69.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2+-0.5

Pump speed r/min 975 975 975

Average injection quantity mm3/st. 52.5 50.8 54.2

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 49.3 47.7 50.9

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 8.5+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 15.2 13.4 17

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 550+-100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 675

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 2.2 1.4 2.9

Timer adjustment_04

Pump speed r/min 1000

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the spring so that the injection quantity passes through B.
----------
K=15
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=5deg+-5deg b=32deg+-3deg c=25deg+-3deg

Have questions with 101491-3160?

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