101491-1140 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014911140 me018040


101491-1140 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101491-1140 1014911140
MITSUBISHI ME018040 me018040

Cross reference number

ZEXEL 101491-1140 1014911140
MITSUBISHI ME018040 me018040


Zexel num
Bosch num
Firm num
Name
101491-1140 
 
ME018040  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D31PT * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   59.5 58.5 60.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.8+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   66 66 71
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   7.5+-0.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -20 20
Fixing the rack   *
Timer adjustment
Pump speed r/min   (1400+70 )
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101491-1140
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)At shipping
----------
K=20
----------

Speed control lever angle

Test data 101491-1140
F:Full speed I:Idle (1)At shipping (2)Stopper bolt setting
----------

----------
a=28deg+-5deg b=17deg+-5deg c=(2deg)

Stop lever angle

Test data 101491-1140
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101491-1140
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)




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