101491-1002 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014911002 me016095


101491-1002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101491-1002 1014911002
MITSUBISHI ME016095 me016095

Cross reference number

ZEXEL 101491-1002 1014911002
MITSUBISHI ME016095 me016095


Zexel num
Bosch num
Firm num
Name
101491-1002 
 
ME016095  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D31T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.45
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.5 65.5 67.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.45 )
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.5 65.5 67.5
Fixing the lever   *
Boost pressure kPa   44 44
Boost pressure mmHg   330 330
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.2
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   75.5 73.5 77.5
Fixing the lever   *
Boost pressure kPa   44 44
Boost pressure mmHg   330 330
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.35
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   47.5 45.5 49.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   14.8+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   66 66 71
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R1-0.35
Boost pressure kPa   20 18.7 21.3
Boost pressure mmHg   150 140 160
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R1(11.45 )
Boost pressure kPa   30.7 24 37.4
Boost pressure mmHg   230 180 280
Timer adjustment
Pump speed r/min   1400
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1650
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-1002
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=K14 BCL=0.35+-0.1mm
----------

Speed control lever angle

Test data 101491-1002
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=26deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101491-1002
N:Engine manufacturer's normal use S:Stop the pump. (1)Use the hole at R = aa (2)Free (at delivery) (3)Rack position corresponding to bb (4)Set the stopper bolt so that speed = cc and rack position = dd and confirm non-injection. (5)After setting the stopper bolt, confirm non-injection at speed ee. Rack position = ff or less.
----------
aa=40mm bb=16mm cc=1700r/min dd=6.5-0.5mm ee=325r/min ff=(8)mm
----------
a=25deg+-5deg b=15deg+-5deg c=33deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=350r/min Ra=9.5+-0.1mm
----------

Timing setting

Test data 101491-1002
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)




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