101482-9320 ZEXEL 9 400 619 838 BOSCH INJECTION-PUMP ASSEMBLY 9400619838 1014829320


101482-9320 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 838 9400619838
ZEXEL 101482-9320 1014829320

Service parts 101482-9320 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101048-8190
3. GOVERNOR 105419-3950
4. SUPPLY PUMP 105220-7170
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105148-1391
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 12.3{125}
13. NOZZLE-HOLDER 105078-0050
14. NOZZLE 105007-1210
15. NOZZLE SET

Include in #1:

101482-9320 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 838 9400619838
ZEXEL 101482-9320 1014829320


Zexel num
Bosch num
Firm num
Name
101482-9320 
101482-9321 
9 400 619 838 
   
INJECTION-PUMP ASSEMBLY
4TNE92 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   34.9 33.9 35.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.5+-0.5
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   35 35 45
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101482-9320
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=8 N1=1225r/min N2=650r/min
----------

Speed control lever angle

Test data 101482-9320
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=6deg+-5deg

Stop lever angle

Test data 101482-9320
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101482-9320
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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