101482-9200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014829200


101482-9200 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101482-9200 1014829200

Service parts 101482-9200 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101048-8150
3. GOVERNOR 105419-1410
4. SUPPLY PUMP 105220-5740
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-6020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4710
11. Nozzle and Holder 16600-54T01
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3390
14. NOZZLE 105017-0900
15. NOZZLE SET

Include in #1:

101482-9200 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101482-9200 1014829200


Zexel num
Bosch num
Firm num
Name
101482-9200 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   42.7 41.7 43.7
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   38.4 36.4 40.4
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   9.2+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   8 6 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62 62 72
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101482-9200
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101482-9200
F:Full speed I:Idle S:Stop (1)Set the stopper bolt at delivery
----------

----------
a=(24deg)+-5deg b=(14deg)+-5deg c=(3deg)+-5deg

Stop lever angle

Test data 101482-9200
N:Pump normal S:Stop the pump.
----------

----------
a=56.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101482-9200
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7.7mm
----------
a1=B a2=- a3=- a4=- r1=1000r/min r2=- r3=- r4=- Q1=42.7+-1mm3/st Q2=- Q3=- Q4=- c1=+-3.5% c2=- c3=- c4=- a5=23 a6= a7=18 a8=- a9=- a10=- a11=- a12=- a13=- a14=- a15=- r5=1165r/min r6=1105r/min r7=900r/min r8=- r9=- r10=- r11=- r12=- r13=- r14=- r15=- R5=1245+-25r/min R6=1185+-25r/min R7=965+-25r/min R8=- R9=- R10=- R11=- R12=- R13=- R14=- R15=-

Timing setting

Test data 101482-9200
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




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