101482-0900 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014820900 9812009611


101482-0900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101482-0900 1014820900
ISUZU 9812009611 9812009611

Cross reference number

ZEXEL 101482-0900 1014820900
ISUZU 9812009611 9812009611


Zexel num
Bosch num
Firm num
Name
101482-0900 
 
9812009611  ISUZU
INJECTION-PUMP ASSEMBLY
DA220 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   61 59.6 62.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   38 36.2 39.8
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.5+-0. 5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   17.5 15.2 19.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101482-0900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

Test data 101482-0900
F:Full speed I:Idle S:Stop
----------

----------
a=12deg+-5deg b=27deg+-5deg c=32deg+-3deg




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Group cross 101482-0900 ZEXEL

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