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101482-0390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014820390 1156000471


101482-0390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101482-0390 1014820390
ISUZU 1156000471 1156000471

Service parts 101482-0390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105510-8410
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3132
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2010
11. Nozzle and Holder 9-15300-184-2
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105031-2600
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101482-0390 as INJECTION-PUMP ASSEMBLY

Include in #2:

104749-1180 as _

Cross reference number

ZEXEL 101482-0390 1014820390
ISUZU 1156000471 1156000471


Zexel num
Bosch num
Firm num
Name
101482-0390 
101482-0890 
 
1156000471  ISUZU
INJECTION-PUMP ASSEMBLY
DA220 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle holder   105031-2480
Opening pressure MPa   9.8
Opening pressure kgf/cm2   100
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   70 68.6 71.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13.5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   79 76.6 81.4
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   46.6 44.7 48.5
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   10.3+-0. 5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   17.5 15.2 19.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101482-0390
R:Rack position (mm) P:Negative pressure
----------

----------

Speed control lever angle

Test data 101482-0390
(1)Rack position = aa (2)Full position
----------
aa=17.5mm
----------
a=(8deg30min) b=14deg30min c=(11deg)

Timing setting

Test data 101482-0390
(1)Pump vertical direction (2)Position of pump side coupling's threaded hole at No. 1 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(10deg)




Have questions with 101482-0390?





Group cross 101482-0390 ZEXEL

Isuzu 

101482-0310  

101482-0560 
 
9812003660 

101482-0320  
 
9812003720 

101482-0330  

101482-0570 
 
9812004230 

101482-0350  
 
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101482-0360  
 
9812005320 

101482-0370  

101482-0580 
 
9812005380 

101482-0380  

101482-0990 
 
1156000461 
INJECTION-PUMP ASSEMBLY
DA220
101482-0390  

101482-0890 
 
1156000471 
INJECTION-PUMP ASSEMBLY
DA220
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