101472-3690 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014723690 6144711111


101472-3690 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101472-3690 1014723690
KOMATSU 6144711111 6144711111

Service parts 101472-3690 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8180
3. GOVERNOR 105400-1940
4. SUPPLY PUMP 105220-4271
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1530
11. Nozzle and Holder 6142-12-3300
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2190
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101472-3690 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101472-3690 1014723690
KOMATSU 6144711111 6144711111


Zexel num
Bosch num
Firm num
Name
101472-3690 
 
6144711111  KOMATSU
INJECTION-PUMP ASSEMBLY
4D94 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   43.5 42.5 44.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9 8.2 9.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101472-3690
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Torque control stroke
----------
K=7 R1=18+1mm
----------

Speed control lever angle

Test data 101472-3690
F:Full speed I:Idle S:Stop
----------

----------
a=7deg+-5deg b=32deg+-3deg c=17deg+-5deg

Timing setting

Test data 101472-3690
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=50deg24min+-3deg b=9deg36min+-30min




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Group cross 101472-3690 ZEXEL

Komatsu 

 
6144711150 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711160 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711320 

 
6144751103 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711170 
INJECTION-PUMP ASSEMBLY
4D94
 
6141741023 
INJECTION-PUMP ASSEMBLY
4D92
 
6141741024 
INJECTION-PUMP ASSEMBLY
4D92
9 400 614 197 
6141741025 
INJECTION-PUMP ASSEMBLY
4D92
 
6144791100 

4D94
 
6144791300 

4D94
 
6144791200 

4D94
101472-3690  
 
6144711111 
INJECTION-PUMP ASSEMBLY
4D94
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