101472-3410 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014723410 6141711020


101472-3410 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101472-3410 1014723410
KOMATSU 6141711020 6141711020

Service parts 101472-3410 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8120
3. GOVERNOR
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4380
11. Nozzle and Holder 6140-11-3103
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-3410
14. NOZZLE 105015-2910
15. NOZZLE SET

Include in #1:

101472-3410 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101472-3410 1014723410
KOMATSU 6141711020 6141711020


Zexel num
Bosch num
Firm num
Name
101472-3410 
 
6141711020  KOMATSU
INJECTION-PUMP ASSEMBLY
4D92 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105015-2910
Nozzle holder   105031-3410
Opening pressure MPa   22.1
Opening pressure kgf/cm2   225
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-1.6-500
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   2.7 2.65 2.75
Rack position   R=10.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6+-0.5
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   36.5 34.5 38.5
Max. variation between cylinders %   0 -6 6
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.9+-0.5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   37.7 36.2 39.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   39.7 38.7 40.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   10.7+-0. 5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   41 39 43
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   10.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   42 40 44
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   8.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9 8.2 9.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101472-3410
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Adjust so that the torque spring passes through point B.
----------
K=5 RAL=18+-1mm
----------

Speed control lever angle

Test data 101472-3410
F:Full speed I:Idle S:Stop
----------

----------
a=9.5deg+-3deg b=32deg+-3deg c=15deg+-5deg




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Group cross 101472-3410 ZEXEL

Komatsu 

 
6141711015 
INJECTION-PUMP ASSEMBLY
4D92
101472-3410  
 
6141711020 
INJECTION-PUMP ASSEMBLY
4D92
 
6141741020 

 
6141752100 
INJECTION-PUMP ASSEMBLY
4D92
 
6141752200 
INJECTION-PUMP ASSEMBLY
4D92
 
6141741021 

 
6141751100 
INJECTION-PUMP ASSEMBLY
4D92
 
6141741022 
INJECTION-PUMP ASSEMBLY
4D92
 
6141711090 
INJECTION-PUMP ASSEMBLY
4D92
 
6001000009 

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