101472-3390 ZEXEL 9 400 614 196 BOSCH INJECTION-PUMP ASSEMBLY 9400614196 1014723390 6141711030

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 196 9400614196

ZEXEL 101472-3390 1014723390

KOMATSU 6141711030 6141711030

Service parts 101472-3390 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101047-8120

3. GOVERNOR 105402-1310

4. SUPPLY PUMP 105220-1860

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4380

11. Nozzle and Holder 6140-11-3103

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3410

14. NOZZLE 105015-2910

15. NOZZLE SET

Include in #1:

101431-0680 as _

101472-3390 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 196 9400614196

ZEXEL 101472-3390 1014723390

KOMATSU 6141711030 6141711030

Zexel num

Bosch num

Firm num

Name

101472-3390

9 400 614 196

6141711030 KOMATSU

INJECTION-PUMP ASSEMBLY
4D92 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2010

Bosch type code EF8511NP1

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 2.7 2.65 2.75

Rack position R=10.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 7+-0.5

Pump speed r/min 1275 1275 1275

Average injection quantity mm3/st. 18 16 20

Max. variation between cylinders % 0 -6 6

Fixing the rack *

Injection quantity adjustment_02

Adjusting point A

Rack position 9+-0.5

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 32.5 31.2 33.8

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 35.5 34.5 36.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 11+-0.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 37 35.5 38.5

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_05

Adjusting point -

Rack position 9+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.7 6.5 8.9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Adjust so that the torque spring passes through point A.
----------
RAL=18+-1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=15deg+-3deg b=32deg+-3deg c=18deg+-5deg

Have questions with 101472-3390?

Group cross 101472-3390 ZEXEL

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101472-3380

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6141711014

101472-3390

9 400 614 196

6141711030

INJECTION-PUMP ASSEMBLY
4D92