Rating:
Information injection-pump assembly
ZEXEL
101471-0191
1014710191
ISUZU
5156012292
5156012292
Service parts 101471-0191 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-097-0
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
ZEXEL
101471-0191
1014710191
ISUZU
5156012292
5156012292
Zexel num
Bosch num
Firm num
Name
101471-0191
5156012292 ISUZU
INJECTION-PUMP ASSEMBLY
4BC1 * K 14BC PE4A,5A, PE
4BC1 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.2
2.15
2.25
Rack position
Point B R=B
Point B R=B
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.6
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
47.3
45.5
49.1
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
52.5
51.5
53.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.3
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.5
7.1
9.9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
16+-0.5
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
89
84
94
Fixing the rack
*
Remarks
Excess fuel for starting.
Excess fuel for starting.
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
1.5
1
2
Timer adjustment_04
Pump speed
r/min
1400
Advance angle
deg.
4
3.5
4.5
Timer adjustment_05
Pump speed
r/min
1750
Advance angle
deg.
6
6
7
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Adjustment speed N1
(4)Beginning of idle sub spring operation: L1
(5)Acting negative pressure: P1
(6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=9.3+-0.5mm Q1=3mm3/st
----------
----------
N1=500r/min L1=9.3+-0.5mm Q1=3mm3/st
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=8deg
----------
a=(100deg)
----------
aa=8deg
----------
a=(100deg)
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Group cross 101471-0191 ZEXEL
Isuzu
101471-0191
5156012292
INJECTION-PUMP ASSEMBLY
4BC1
4BC1