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101470-0001 ZEXEL 9 400 611 824 BOSCH INJECTION-PUMP ASSEMBLY 9400611824 1014700001 8972513720


101470-0001 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 824 9400611824
ZEXEL 101470-0001 1014700001
ISUZU 8972513720 8972513720

Service parts 101470-0001 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8290
3. GOVERNOR 105419-4310
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-3620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6710
11. Nozzle and Holder 8-97215-960-0
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105048-3230
14. NOZZLE 105017-1610
15. NOZZLE SET

Include in #1:

101431-0550 as _
101470-0001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 824 9400611824
ZEXEL 101470-0001 1014700001
ISUZU 8972513720 8972513720


Zexel num
Bosch num
Firm num
Name
101470-0001 
9 400 611 824 
8972513720  ISUZU
INJECTION-PUMP ASSEMBLY
D201 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   22 20.9 23.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8 6.6 9.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101470-0001
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Main spring setting
----------
K=12 RAL=12.5+-0.1mm
----------

Speed control lever angle

Test data 101470-0001
F:Full speed I:Idle (1)Set the stopper bolt (fixed at full-load position at delivery.)
----------

----------
a=16deg+-5deg b=19deg+-5deg

Timing setting

Test data 101470-0001
(1)Pump vertical direction (2)Position of gear mark 'W' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(150deg)




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Group cross 101470-0001 ZEXEL

Isuzu 

101470-0000  

101470-0001 
 
8972407730 
INJECTION-PUMP ASSEMBLY
D201
101470-0001  
9 400 611 824 
8972513720 
INJECTION-PUMP ASSEMBLY
D201
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