101462-0030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014620030 8944577730


101462-0030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101462-0030 1014620030
ISUZU 8944577730 8944577730

Service parts 101462-0030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8100
3. GOVERNOR 105410-9070
4. SUPPLY PUMP 105220-1871
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-9121
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8(120)
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101462-0030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101462-0030 1014620030
ISUZU 8944577730 8944577730


Zexel num
Bosch num
Firm num
Name
101462-0030 
 
8944577730  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   44 42.5 45.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13.6 12.2 15
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101462-0030
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=12
----------

Speed control lever angle

Test data 101462-0030
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=27deg+-5deg b=7deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101462-0030
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101462-0030
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)




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Group cross 101462-0030 ZEXEL

Isuzu 

9 400 614 189 
5156013430 
INJECTION-PUMP ASSEMBLY
4BA1
101462-0030  
 
8944577730 
INJECTION-PUMP ASSEMBLY
4BA1
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