101461-0310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610310 5156009463


101461-0310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101461-0310 1014610310
ISUZU 5156009463 5156009463

Cross reference number

ZEXEL 101461-0310 1014610310
ISUZU 5156009463 5156009463


Zexel num
Bosch num
Firm num
Name
101461-0310 
 
5156009463  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.1
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   45.8 44.3 47.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.5 7.1 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   16.5++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   75 75
Fixing the lever   *
Remarks
Excess fuel for starting.
 
Injection quantity adjustment_04
Adjusting point   -
Rack position   -
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   45.8 45.3 46.3
Remarks
Smoke setting
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   4 3.5 4.5
Timer adjustment_05
Pump speed r/min   1750
Advance angle deg.   6 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101461-0310
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Adjustment speed N1 (5)Beginning of idle sub spring operation: L1 (6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=9.1+-0.5mm Q1=3mm3/st
----------

Timing setting

Test data 101461-0310
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)




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