Rating:
Information injection-pump assembly
ZEXEL
101461-0310
1014610310
ISUZU
5156009463
5156009463
Cross reference number
ZEXEL
101461-0310
1014610310
ISUZU
5156009463
5156009463
Zexel num
Bosch num
Firm num
Name
101461-0310
5156009463 ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K
4BA1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.1
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
45.8
44.3
47.3
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.9+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.5
7.1
9.9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
16.5++
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
75
75
Fixing the lever
*
Remarks
Excess fuel for starting.
Excess fuel for starting.
Injection quantity adjustment_04
Adjusting point
-
Rack position
-
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
45.8
45.3
46.3
Remarks
Smoke setting
Smoke setting
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
1.5
1
2
Timer adjustment_04
Pump speed
r/min
1400
Advance angle
deg.
4
3.5
4.5
Timer adjustment_05
Pump speed
r/min
1750
Advance angle
deg.
6
6
7
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)Adjustment speed N1
(5)Beginning of idle sub spring operation: L1
(6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=9.1+-0.5mm Q1=3mm3/st
----------
----------
N1=500r/min L1=9.1+-0.5mm Q1=3mm3/st
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(100deg)
----------
aa=12deg
----------
a=(100deg)
Have questions with 101461-0310?
Group cross 101461-0310 ZEXEL
Isuzu
101461-0310
5156009463
INJECTION-PUMP ASSEMBLY
4BA1
4BA1