101461-0281 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610281 5156012320


101461-0281 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101461-0281 1014610281
ISUZU 5156012320 5156012320

Service parts 101461-0281 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8160
3. GOVERNOR 105542-3350
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101461-0281 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101461-0281 1014610281
ISUZU 5156012320 5156012320


Zexel num
Bosch num
Firm num
Name
101461-0281 
 
5156012320  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.75
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   43.2 41.2 45.2
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.6
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   43.9 42.4 45.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.5 7.1 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   16.5++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   75 75
Fixing the rack   *
Remarks
Excess fuel for starting.
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   4 3.5 4.5
Timer adjustment_05
Pump speed r/min   1750
Advance angle deg.   6 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101461-0281
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Adjustment speed N1 (4)Beginning of idle sub spring operation: L1 (5)Acting negative pressure: P1 (6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=5.5+-0.5mm Q1=3mm3/st
----------

Timing setting

Test data 101461-0281
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(90deg)




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Group cross 101461-0281 ZEXEL

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101461-0281  
 
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